Bottling Lines For Carbonated Soft Drinks In Glass

Bottle Lines For Carbonated Soft Drinks In Glass Description:

The glass bottle soda water production machine is integrated with washing filling and capping together; KYBGHF series is used for carbonated drink packed in glass bottles;

The bottle enters into the filling part of three-in-one machine by air conveyor through star bottle star-wheel. The bottle that enters into the filler is hold by neck holding plate. The filling valve acted by the cam can realize up and down. It adopts pressure filling way. The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.

The full bottle is transferred to the capping part through hold neck transition star wheel. The stop screwing knife holds the bottle neck, keeps bottle upright not rotating. The screw capping head keeps in revolution and autorotation. It can finish a whole capping course including catching, pressing, screwing, discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through star wheel. The whole machine is enclosed with windows, the height of enclosed window is higher than the peak of the 3 in 1 machine, in the bottom of the enclosed window has return air outlet.

The whole glass bottle soda water production machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed sleeplessly.

Bottle In-feed:

1. The clamp heads use special design clamp head for the glass bottle
2. The convey chain used stainless steel 304 material for long time use.

Bottle Washing Part:

1. The high efficiency atomizing spray nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
2. The rinser is driven by driving system positioned inside machine frame via gear transmission.
3. Rinser using high-strength stainless steel bottles of spring-loaded folders, to ensure a stable reversal of the glass bottles. The nozzle is a plum-like structure can wash every corner of the side wall and bottom to make the bottle clean.

Bottle Filling Part:

1. Adopted Germany anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.
2. The rotate plate is made of SUS 304, large flat toothed bearing.
3. The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of 304 stainless steel.
4. The filling system has a CIP circulation system to wash the pipeline. This system can clean the liquid pipe, liquid tank and filling valve etc. effectively.
5. This filling system has an automatic temperature control system.
6. The filling valve opens and begins filling when the pressure is balance between inside bottle and liquid tank, the filling valve move up and leave the bottleneck when it finishes filling.
7. The liquid supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
8. The motivation of the filler is derived from the driven system in the framework and passed by gear.

Bottle Capping Part:

This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality.
Characteristic of the screwing capper as follows:
1. Introduce most advanced cap sealing technology.
2. The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.
3. The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide.
4. A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.
5. A bottle inlet detect switch is settled on the screwing capper.
6. There is a cap-lock cylinder in the joint between the cap-falling guide and star cap plate. It is realize that no feeding no cap.
8. By adjusting the height of the rotary parts to adapt for different bottle height.
9. The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.
10. The main parts of the screwing capper are processed by the digital-control processing center
11. The new capping head can make capping in both clockwise and anti-clockwise direction; It will make the cap correctly fix to the neck, correctness 99.999%;

Bottle Lines For Carbonated Soft Drinks In Glass Main Equipment:

1. Water Treatment System

2. Beverage Preparation System

3. Glass Bottle Depallitizer

4. Glass Bottle 3in1 Washing Filing And Capping Machine

5. Conveyor

6. Code date printer

7. Automatic Gripping Case Packer

8. Gantry Pallitizer

9. X-ray Liquid Level Inspector

We strive to be your preferred packaging machinery manufacturer, no matter how challenging and unique your parts are –

we'll handle it. Who is Sunrise Corporation? ​Sunrise - Company Profile.pdf   Engineering case of sunrise filling machina .pdf

Sunrise company was founded in 2009, headquartered in Jiangsu, China. As early as the beginning of 2000, the company has been committed to the combination of factory automation and factory intelligence, and constantly absorbing high-end professional and technical talents in the industry. Combined with their years of industry experience in filling and capping aseptic and non aseptic environments, packaging systems.

we offer you, our customer, with unmatched technology, quality, innovation, customer service and unrivaled experience for your automated requirements  At present, the company is a wholly-owned enterprise: Sunrise Intelligent Equipment Co., Ltd., Siyang Chida import and export trade Co., Ltd., Langfang sunrise Packaging Machinery Co., Ltd.

The rising sun We are a high-quality, highly educated and high-quality staff team, full of unity and innovation spirit and our talented and knowledgeable partners (many of whom have more than 20 years of experience in the industry), bring you advanced equipment, we provide R & D, product design, manufacturing, pre-sales and after-sales services to help you to implement the project and achieve your goals. Inspiration and innovation are what our engineers are good at.

Our company constantly improves the design process and our product line, so we will meet your unique needs in the simplest way - help reduce downtime, provide higher overall equipment efficiency, reduce total cost of ownership and maximize efficiency

We recognize your needs and use original, resourceful ideas with world­leading technology to unravel them. China Sunrise Intelligent Equipment Co., Ltd company profile  OUR PROMISE TO YOU Positive Experience. We strive to make a positive experience with consistent, dependable project management and transparency. Innovation and Customization. Every customer is different and has different needs. We specialise in bringing you innovative ideas, solutions and technology so you'll bring your product to the market faster. Dependability and Longevity. Consistently deliver reliable, enduring, well built custom and standard products. Unrivaled Customer Service. Whether it’s replacement parts or emergency service, we've you covered with our experienced team. China Sunrise Intelligent Equipment Co., Ltd company profile SERVICE What we will do: The company's business mainly covers neutral beverages, acidic beverages, sparkling beverages, wine, water, oil, canned foods , condiments, medicines and other equipment and related supporting equipment. The company's professional sales, technical and engineering teams can provide products to customers One­stop professional services like shape design, beverage product formula, plant layout design, process design and consultation, equipment design and production, installation and commissioning.

At present, the company's main assembly line series include：

█PET aseptic cold filling assembly line

█Can/Canned Food assembly line

█Glass bottle food and beverage assembly line

█The main products of pet water / beverage production line include: water treatment system, pre blending system, pet aseptic cold filling line related equipment, can / can production line related equipment (mainly including automatic unloading machine, filling and sealing machine, automatic cage loading and unloading machine, robot encoder, automatic packing machine, etc.), special products of Babao porridge production line (automatic Babao porridge capping machine, automatic packing machine, etc.) Dynamic longan totalizer, automatic lotus seed totalizer, etc.), glass bottle beverage line related equipment, pet water / beverage production line related equipment (including drinking water filling, medium temperature filling, ultra clean filling, blow molding filling and spinning, etc.).
The company's products have excellent material selection, reliable performance and strong adaptability, which greatly improves the automation degree and scale of the whole production line

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OUR PROMISE TO YOU

• Positive Experience.
  We strive to create a positive experience with consistent, dependable project management and transparency.

• Innovation and Customization.
  Every customer is different and has different needs. We focus on bringing you innovative ideas, solutions and technology so you can bring your product to the market faster.

• Dependability and Longevity.
  Consistently deliver reliable, enduring, well built custom and standard products.

• Unrivaled Customer Service.
  Whether it’s replacement parts or emergency service, we have you covered with our experienced team.