Mineral water production line

Mineral water production line summary:

Mineral water production line is characterised by very high productivity, high levels of efficiency and a great variety of containers to be handled: from small single-serve sizes (200 ml) to large 18-20 litre sizes for water dispensers.

The packaging must be attractive, original and with a strong product identity, to offer good visibility in an increasingly competitive market. As well as the aesthetic appearance, functional and ergonomic aspects also play an important role.
Sunrise is able to provide incomparable consultancy during development of the packaging, thanks to a wide experience in designing and manufacturing of preforms and containers, and above all to an ongoing commitment to research and development of ever new, high performance and innovative packaging solutions.

Water is a delicate product that is sensitive to changes in taste and smell. For this reason. Sunrise lines are designed to guarantee high standards of cleanliness and sanitation. Furthermore, considering the generally low cost of the filled product, great attention is given to reducing the management costs of these types of lines, together with the cost of the container (lightened necks and bottles, by designing a dedicated preform or optimising the production process for existing ones) and that of consumables in general.

Particularly suitable for this sector is the SUNRISE Bloc: an integrated blowing/filling/capping system that, both using rotary or linear blowers, guarantees a series of logistic advantages, high levels of hygiene, flexibility, reduction in consumption and it is the best solution to handle ultra light-weight bottles.

Our great packaging experience and top class technological solutions enable us to create complete mineral water systems that are flexible, reliable and high performance, maintaining the quality and safety of the bottled product and allowing differentiation and profitability targets to be met.

Mineral water production line summary main technical parameters:

Mineral water production line applicable products

Still and sparkling spring and mineral water, flavoured water, functional water, distilled water.

PET is the preferred packaging material, it is transparent like glass but it is light-weight, unbreakable and can easily be customised into a wide variety of shapes.

Mineral water production line advantages:

Attractive packaging and unique shape design

Lightweight (find best weight-mechanical resistance ratio)

Ergonomic shapes to improve the consumer's grip

Large convenience sizes, and dispenser containers

Mineral water production line equipment:

SUNRISE's products include a wide range of solutions for the manufacture of preforms and containers, filling, process and secondary packaging, able to satisfy all the needs of the mineral water market in terms of bottle shapes, products and productivity.

	1.Water Treatment Machine Used for pure water, mineral water and other bottled water,water for food and beverage production. It is mainly composed of the following equipment: pre-treatment system (water tank,multi-medium filter, active carbon filter, ion exchanger, millipore filter), membrane separation system (ultrafilter, nanometer filter, RO system), electrodialysis device, sterilization system (UV device, ozone device) ,product water tank and so on.
2.Blow Moulding Machine Blow moulding machine 1,000-24,000bph, and 0.25-2L PET bottles are available; It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle, etc; The man-machine interface is highly automated and easy to operate. The compact machine occupies a smaller area; The simple slide-in way of mold mounting makes it possible for the operators to change molds easily within 30 minutes
	3. Bottle Unscrambler KY series bottle unscrambler is the latest generation of fully automatic intelligent bottle unscrambler. The machine adopts intelligent fully enclosed visual design, photoelectric detection, and dual anti-jamming functions, suitable for a variety of bottle types. The shape of the whole machine is made of high-quality stainless steel, which is sturdy and durable, runs smoothly, reduces the number of labor, reduces production costs, and increases the bottle output speed without increasing the load. The automatic bottle unscrambler is a supporting equipment for soft drink filling, which is used to transport the disorderly PET bottles to the production line neatly to improve production efficiency.
4. Air Conveyor System The air conveying line is a device that uses wind to transport empty PET bottles, which is widely used in the transportation of PET empty bottles in the beverage industry. It realizes that the empty bottles produced from the bottle blowing machine are directly transported to the filling machine for disinfection, washing, filling and sealing, which reduces the turnover pollution of the empty bottles during the conveying process and saves production costs.
	5.Water Filling Machine Water filling line production capacity is usual in 1,0000-12,000bph, 500ML PET bottles are available; Water filling line can apply to fill natural spring water, purified water, carbonated water, flavored water into PET bottle by changing few spare parts; Automatic water filling machine adopts rinsing, filling and capping 3-in-1 technology, PLC control, touch screen. It is mainly made of SUS304/ SUS316; Pivotal electrical parts adopt Schneider, SICK, and SIEMENS for water filling production line; The whole production filling line accuracy is ±3mm; We can provide complete beverage ideal solution - blowing, filling and packing for PET bottle.
6. Water Blowing Machine 1. The whole is made of SUS304 stainless steel, equipped with a special protective cover, and the product design is beautiful and generous. 2. Adopt the special air knife imported from Germany with SUS304 material, the width of the air outlet is 1mm, the adjustable range is 0.3mm-3mm, and the effective length is up to 1200mm, which can adapt to the drying requirements of the tank in different environments.
	7. Inkjet Printer 1. The number of coding lines is up to 5, and the speed is up to 293 meters/minute (960 feet/minute). 2. Running time:12000 hours
8. Capping Liquid Level Inkjet Code Detection Machine The TJGMGJ03 capping liquid level coding detection equipment is composed of a detection unit, a human-machine interface, a control unit, and a rejection mechanism. It is suitable for the high-speed PET bottle bottling production line capping, liquid level, and coding detection. With mature technology and rich experience, we can do: detection of no cover, high cover, crooked cover, broken bridge, ring defect, bottleneck deformation, miscellaneous cover, liquid level detection, etc.
	9．Shrink Sleeve Label Machine The mainly used for container labeling cylindrical, square or other special shapes of detergents, beverages, mineral water, food, etc. Labeling machine is controlled by PLC touch screen, all-electric eyes are using imported advanced configuration. High speed, high accuracy, stable performance. Easy to operate and look elegant appearance.
10.Auto Film Wrap Packaging Machine 1.Small footprint and small energy consumption 2.Low operating cost. 3.High efficiency and stability, simple operation. 4.PLC control, quality assurance.
	11.Auto Carton Packaging Machine 1.Low operating cost. 2.High efficiency and stability, simple operation. 3.PLC control, quality assurance.
12.Automatic Palletizer Machine Low level palletizing, advanced payer-type palletizing design, advanced configuration, running stably and low power consumption. PLC control system and convert for speed control insure that cases transfer, array, palletizing, pallet unloading, solid pallet pushing out are automatically. Machine with high security and powerful diagnosis function alarm and guard to insure personal safety. Easily to adjust for palletizing format by touch screen.no need o change parts for a malfunction to finish palletizing. Apply to carton and film packing products palletizing.
	13. Automatic Film Winding Machine 1. The equipment automatically senses, conveys, and winds goods, and completes automatic film loading, film breaking and film blowing operations. 2. Digital display man-machine interface, input the corresponding work instructions according to the wrapping package. You can set the number of winding layers, the number of end turns, the number of bottom turns, and the top-over time.

We strive to be your preferred packaging machinery manufacturer, no matter how challenging and unique your parts are –

we'll handle it. Who is Sunrise Corporation? ​Sunrise - Company Profile.pdf   Engineering case of sunrise filling machina .pdf

Sunrise company was founded in 2009, headquartered in Jiangsu, China. As early as the beginning of 2000, the company has been committed to the combination of factory automation and factory intelligence, and constantly absorbing high-end professional and technical talents in the industry. Combined with their years of industry experience in filling and capping aseptic and non aseptic environments, packaging systems.

we offer you, our customer, with unmatched technology, quality, innovation, customer service and unrivaled experience for your automated requirements  At present, the company is a wholly-owned enterprise: Sunrise Intelligent Equipment Co., Ltd., Siyang Chida import and export trade Co., Ltd., Langfang sunrise Packaging Machinery Co., Ltd.

The rising sun We are a high-quality, highly educated and high-quality staff team, full of unity and innovation spirit and our talented and knowledgeable partners (many of whom have more than 20 years of experience in the industry), bring you advanced equipment, we provide R & D, product design, manufacturing, pre-sales and after-sales services to help you to implement the project and achieve your goals. Inspiration and innovation are what our engineers are good at.

Our company constantly improves the design process and our product line, so we will meet your unique needs in the simplest way - help reduce downtime, provide higher overall equipment efficiency, reduce total cost of ownership and maximize efficiency

We recognize your needs and use original, resourceful ideas with world­leading technology to unravel them. China Sunrise Intelligent Equipment Co., Ltd company profile  OUR PROMISE TO YOU Positive Experience. We strive to make a positive experience with consistent, dependable project management and transparency. Innovation and Customization. Every customer is different and has different needs. We specialise in bringing you innovative ideas, solutions and technology so you'll bring your product to the market faster. Dependability and Longevity. Consistently deliver reliable, enduring, well built custom and standard products. Unrivaled Customer Service. Whether it’s replacement parts or emergency service, we've you covered with our experienced team. China Sunrise Intelligent Equipment Co., Ltd company profile SERVICE What we will do: The company's business mainly covers neutral beverages, acidic beverages, sparkling beverages, wine, water, oil, canned foods , condiments, medicines and other equipment and related supporting equipment. The company's professional sales, technical and engineering teams can provide products to customers One­stop professional services like shape design, beverage product formula, plant layout design, process design and consultation, equipment design and production, installation and commissioning.

At present, the company's main assembly line series include：

█PET aseptic cold filling assembly line

█Can/Canned Food assembly line

█Glass bottle food and beverage assembly line

█The main products of pet water / beverage production line include: water treatment system, pre blending system, pet aseptic cold filling line related equipment, can / can production line related equipment (mainly including automatic unloading machine, filling and sealing machine, automatic cage loading and unloading machine, robot encoder, automatic packing machine, etc.), special products of Babao porridge production line (automatic Babao porridge capping machine, automatic packing machine, etc.) Dynamic longan totalizer, automatic lotus seed totalizer, etc.), glass bottle beverage line related equipment, pet water / beverage production line related equipment (including drinking water filling, medium temperature filling, ultra clean filling, blow molding filling and spinning, etc.).
The company's products have excellent material selection, reliable performance and strong adaptability, which greatly improves the automation degree and scale of the whole production line

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OUR PROMISE TO YOU

• Positive Experience.
  We strive to create a positive experience with consistent, dependable project management and transparency.

• Innovation and Customization.
  Every customer is different and has different needs. We focus on bringing you innovative ideas, solutions and technology so you can bring your product to the market faster.

• Dependability and Longevity.
  Consistently deliver reliable, enduring, well built custom and standard products.

• Unrivaled Customer Service.
  Whether it’s replacement parts or emergency service, we have you covered with our experienced team.