Glass bottle filling and capping machine for juice making production line

The whole production line consists of:

· KYXGF 40-40-10 Glass bottle washing-filling-capping 3-in-1 monobloc, with the filling temperature of 92℃.

· Hot water washing system

· Tilting device after filling

· Cooling tunnel to cool the 95℃ hot juice

· Ropp hot melt glue labeling machine (self adhesive, PVC labeling machine offered)

· Half tray shrink wrapping machine

· Stainless steel bottle conveyors linked of the whole line.

KYGHF12A (40-40-10) model 3-in-1 washing-filling-capping machine

The machine for glass bottle integrates the function of rinsing, filling and capping together. Based on advanced technology overseas, and designed according to filling processing demands of non-carbonated juice, tea, vitamin drinks and functional drinks to be one of the advanced filling production line.

Main configuration:

· Material of filling valve: SUS304

· Material of rotary tray and machine platform of rinser and filler: SUS304

· Main low-voltage electrical appliances and components: Schneider Electric

· Electrical terminal: Phoenix Contact

· Frequency inverter: Danfoss

· Touch screen: Weinview

· PLC: Siemens

· Pneumatic components: Airtac

· Sensor: SICK

The whole production line equipemnt details::

1. 3-in-1 Washing-filling-capping machine

· Working Position: rinsing 40, filling 40, capping 10

· Rated Capacity: 15,000BPH (500ml)

· Bottle Size: diameter 50-96mm; height 150-320mm

· Air Supply Pressure: 0.8MPa

· Air Consumption: 0.8M3/min

· Rinsing Water Pressure: 0.2-0.25 MPa

· Consumption of Rinsing Water: 3T/hr

· Way of Filling: Gravity Filling

· Power: 9KW

· Dimension: 3500*3500*2600mm (L*W*H)

· Weight: 7500Kg

2. Hot water system

This system is used to produce hot water to wash glass bottles first, in case that the glass bottles might get broken to fill in 92℃ juice suddenly.

We use top brand of Spirax Sarco.

3. Tilting device

The equipment is developed to match the hot filling beverage producing line, It have product inclined, using the product own temperature to sterilize the cap for second time, and soft the air -proof washer of caps, to tighten the closely between the bottle and cap. Sterilization time is over 30s. After sterilization, the conveyor will make the bottle stand automatically. In the whole process we use two vertical bars for direction, and have bottle inclined, continue the sterilization time and stand automatically. The whole process is stable.

4. Cooling tunnel

PLJ Series cooling tunnel machine is a new design of cooling machine which absorbs advanced technique of the similar domestic and foreign equipment. It adopts the treatment of three-stage circulating cooling water and is used for the cooling of drinks which does not contain gas, such as tea drinks, fruit juice, soy sauce, etc. The cooling time depends on users’ speed regulation. The machine is fabricated of stainless steel (SUS304) and has an aesthetic appearance, whose system is safe and reliable.

5. Auto gripping type carton packaging machine

Mainly used in sealing and packing cartons, as a necessary part of a production line. The machine is widely used in the fields of food and beverage industries.

We strive to be your preferred packaging machinery manufacturer, no matter how challenging and unique your parts are –

we'll handle it. Who is Sunrise Corporation? ​Sunrise - Company Profile.pdf   Engineering case of sunrise filling machina .pdf

Sunrise company was founded in 2009, headquartered in Jiangsu, China. As early as the beginning of 2000, the company has been committed to the combination of factory automation and factory intelligence, and constantly absorbing high-end professional and technical talents in the industry. Combined with their years of industry experience in filling and capping aseptic and non aseptic environments, packaging systems.

we offer you, our customer, with unmatched technology, quality, innovation, customer service and unrivaled experience for your automated requirements  At present, the company is a wholly-owned enterprise: Sunrise Intelligent Equipment Co., Ltd., Siyang Chida import and export trade Co., Ltd., Langfang sunrise Packaging Machinery Co., Ltd.

The rising sun We are a high-quality, highly educated and high-quality staff team, full of unity and innovation spirit and our talented and knowledgeable partners (many of whom have more than 20 years of experience in the industry), bring you advanced equipment, we provide R & D, product design, manufacturing, pre-sales and after-sales services to help you to implement the project and achieve your goals. Inspiration and innovation are what our engineers are good at.

Our company constantly improves the design process and our product line, so we will meet your unique needs in the simplest way - help reduce downtime, provide higher overall equipment efficiency, reduce total cost of ownership and maximize efficiency

We recognize your needs and use original, resourceful ideas with world­leading technology to unravel them. China Sunrise Intelligent Equipment Co., Ltd company profile  OUR PROMISE TO YOU Positive Experience. We strive to make a positive experience with consistent, dependable project management and transparency. Innovation and Customization. Every customer is different and has different needs. We specialise in bringing you innovative ideas, solutions and technology so you'll bring your product to the market faster. Dependability and Longevity. Consistently deliver reliable, enduring, well built custom and standard products. Unrivaled Customer Service. Whether it’s replacement parts or emergency service, we've you covered with our experienced team. China Sunrise Intelligent Equipment Co., Ltd company profile SERVICE What we will do: The company's business mainly covers neutral beverages, acidic beverages, sparkling beverages, wine, water, oil, canned foods , condiments, medicines and other equipment and related supporting equipment. The company's professional sales, technical and engineering teams can provide products to customers One­stop professional services like shape design, beverage product formula, plant layout design, process design and consultation, equipment design and production, installation and commissioning.

At present, the company's main assembly line series include：

█PET aseptic cold filling assembly line

█Can/Canned Food assembly line

█Glass bottle food and beverage assembly line

█The main products of pet water / beverage production line include: water treatment system, pre blending system, pet aseptic cold filling line related equipment, can / can production line related equipment (mainly including automatic unloading machine, filling and sealing machine, automatic cage loading and unloading machine, robot encoder, automatic packing machine, etc.), special products of Babao porridge production line (automatic Babao porridge capping machine, automatic packing machine, etc.) Dynamic longan totalizer, automatic lotus seed totalizer, etc.), glass bottle beverage line related equipment, pet water / beverage production line related equipment (including drinking water filling, medium temperature filling, ultra clean filling, blow molding filling and spinning, etc.).
The company's products have excellent material selection, reliable performance and strong adaptability, which greatly improves the automation degree and scale of the whole production line

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OUR PROMISE TO YOU

• Positive Experience.
  We strive to create a positive experience with consistent, dependable project management and transparency.

• Innovation and Customization.
  Every customer is different and has different needs. We focus on bringing you innovative ideas, solutions and technology so you can bring your product to the market faster.

• Dependability and Longevity.
  Consistently deliver reliable, enduring, well built custom and standard products.

• Unrivaled Customer Service.
  Whether it’s replacement parts or emergency service, we have you covered with our experienced team.