PET Bottle Tea Beverage Production Line

The PET bottle tea beverage production line is an all-in-one rinsing, filling and capping machine designed and manufactured by our company. The equipment has stable performance, advanced technology, beautiful shape and complete functions.
This machine is mainly used for hot filling of various energy drinks such as fruit juice and tea drinks. Only a few parts need to be replaced, and it can be applied to the filling of pure water and mineral water.

1.Technical structure characteristics:

1) Bottle washing part:

This machine is a rotary bottle washing machine, mainly used for washing new bottles of beverages, water and other products. Then the bottle is sent to the filling machine for product filling.
The PET bottle enters the equipment from the bottle separating star wheel, and the bottle mouth is clamped by the clamp and the turning mechanism, and the bottle mouth is turned down. The sterile water is rinsed and drained. Installed. The main structure of the equipment is in contact with the flushing medium and the external protective cover is made of high-quality stainless steel; open gear transmission.
The new stainless steel clamp has simple structure and convenient adjustment; the contact area with the bottle mouth is small, effectively avoiding secondary pollution to the bottle mouth.
The water inlet pipe of the bottle washer is equipped with a pressure gauge.
The bottle washer is equipped with a drip tray to recover the bottled water.
When flushing the bottle, the flushing volume of each bottle is: 105ml/s (at 0.25MPa).

2) Filling part:

The filling part realizes the filling of materials into the washed bottles sent by the bottle washing machine.
The filling machine is self-designed by our company, and the filling valve has independent intellectual property rights. It uses the filling principle of pressure filling and negative pressure backflow.
The filling valve adopts the pressure filling negative pressure type backflow method, the filling is quick and sensitive, and the filling level is high in accuracy. There is no spring in the valve, and the material does not contact with the spring, which facilitates the cleaning of the inside of the valve. Ensure the filling process and filling temperature requirements. The material in the filling valve is in a slight reflux state when there is no bottle or when it is shut down.
Add opening and closing devices before the filling valve to realize open valve filling, and close the valve after filling, which can accurately control the filling level and prevent the filling valve spraying material from polluting the bottle mouth; and can effectively control the material return flow ≤ 5～8%;
The filling cylinder adopts the full cylinder method to ensure the stable pressure in the cylinder.
The whole machine has a complete CIP cleaning structure.
The double guide rod bottle lifting structure is adopted to make the bottle lifting and centering stable.
The main drive adopts gear drive that is open type combined drive, which has high efficiency, low noise, long life, convenient maintenance and sufficient lubrication. The frequency converter is used to control the speed of the main motor of the machine. This machine adopts stepless frequency conversion speed regulation.
The bottle guide system has a simple structure and can be quickly and easily changed according to the bottle type. The whole machine adopts a bottleneck structure for transportation.
The whole machine is automatically controlled by PLC, and faults are displayed online, such as bottle blocking, missing cover, etc.
The key parts and electrical components of this machine are imported products.

3) Screw cap part:

The capping part will screw the cap arranged by the capping device to the bottle of the filled product, and send it to the subsequent process by the conveyor chain.
The capping machine drives the turntable to rotate through the reducer. The cover leaves the hopper from the cover outlet under the action of centrifugal force. There is a front and back cover separating device at the exit. When the back cover passes by, the cover automatically falls into the return pipe, and the back cover is automatically blown into the hopper by wind. Only the front cover can enter the chute smoothly. The amount of cover in the hopper is automatically detected by the photoelectric switch to control the cover conveyor to ensure the best effect of the lower cover. When the front cover enters the slideway, you can enter the cover feeding tray smoothly. In order to prevent accidents, an anti-reverse cover dial is also configured on the slideway to ensure that the cover that enters the feeding cover tray is correct. A pair of slides are also provided Photoelectric switch, when detecting that there is no cover, it will stop the host immediately. In order to effectively remove the broken cover without the anti-theft ring and clean the remaining cover of the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.
The screw cap is a magnetic screw cap, with overload protection function, and the screw cap torque is stable and reliable. The sealing has no gnawing, high, crooked, and curling.
This machine adopts a centralized lubrication system to conveniently lubricate each lubrication point.

2. Technical parameters

We strive to be your preferred packaging machinery manufacturer, no matter how challenging and unique your parts are –

we'll handle it. Who is Sunrise Corporation? ​Sunrise - Company Profile.pdf   Engineering case of sunrise filling machina .pdf

Sunrise company was founded in 2009, headquartered in Jiangsu, China. As early as the beginning of 2000, the company has been committed to the combination of factory automation and factory intelligence, and constantly absorbing high-end professional and technical talents in the industry. Combined with their years of industry experience in filling and capping aseptic and non aseptic environments, packaging systems.

we offer you, our customer, with unmatched technology, quality, innovation, customer service and unrivaled experience for your automated requirements  At present, the company is a wholly-owned enterprise: Sunrise Intelligent Equipment Co., Ltd., Siyang Chida import and export trade Co., Ltd., Langfang sunrise Packaging Machinery Co., Ltd.

The rising sun We are a high-quality, highly educated and high-quality staff team, full of unity and innovation spirit and our talented and knowledgeable partners (many of whom have more than 20 years of experience in the industry), bring you advanced equipment, we provide R & D, product design, manufacturing, pre-sales and after-sales services to help you to implement the project and achieve your goals. Inspiration and innovation are what our engineers are good at.

Our company constantly improves the design process and our product line, so we will meet your unique needs in the simplest way - help reduce downtime, provide higher overall equipment efficiency, reduce total cost of ownership and maximize efficiency

We recognize your needs and use original, resourceful ideas with world­leading technology to unravel them. China Sunrise Intelligent Equipment Co., Ltd company profile  OUR PROMISE TO YOU Positive Experience. We strive to make a positive experience with consistent, dependable project management and transparency. Innovation and Customization. Every customer is different and has different needs. We specialise in bringing you innovative ideas, solutions and technology so you'll bring your product to the market faster. Dependability and Longevity. Consistently deliver reliable, enduring, well built custom and standard products. Unrivaled Customer Service. Whether it’s replacement parts or emergency service, we've you covered with our experienced team. China Sunrise Intelligent Equipment Co., Ltd company profile SERVICE What we will do: The company's business mainly covers neutral beverages, acidic beverages, sparkling beverages, wine, water, oil, canned foods , condiments, medicines and other equipment and related supporting equipment. The company's professional sales, technical and engineering teams can provide products to customers One­stop professional services like shape design, beverage product formula, plant layout design, process design and consultation, equipment design and production, installation and commissioning.

At present, the company's main assembly line series include：

█PET aseptic cold filling assembly line

█Can/Canned Food assembly line

█Glass bottle food and beverage assembly line

█The main products of pet water / beverage production line include: water treatment system, pre blending system, pet aseptic cold filling line related equipment, can / can production line related equipment (mainly including automatic unloading machine, filling and sealing machine, automatic cage loading and unloading machine, robot encoder, automatic packing machine, etc.), special products of Babao porridge production line (automatic Babao porridge capping machine, automatic packing machine, etc.) Dynamic longan totalizer, automatic lotus seed totalizer, etc.), glass bottle beverage line related equipment, pet water / beverage production line related equipment (including drinking water filling, medium temperature filling, ultra clean filling, blow molding filling and spinning, etc.).
The company's products have excellent material selection, reliable performance and strong adaptability, which greatly improves the automation degree and scale of the whole production line

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OUR PROMISE TO YOU

• Positive Experience.
  We strive to create a positive experience with consistent, dependable project management and transparency.

• Innovation and Customization.
  Every customer is different and has different needs. We focus on bringing you innovative ideas, solutions and technology so you can bring your product to the market faster.

• Dependability and Longevity.
  Consistently deliver reliable, enduring, well built custom and standard products.

• Unrivaled Customer Service.
  Whether it’s replacement parts or emergency service, we have you covered with our experienced team.